Flux Cored Welding Wire Production Line
| Description | Value |
| Raw Materials: | Steel Strip Width: 10-16mm, Thickness: 0.5-1.0mm, |
| Steel Strip Straightness: 1/1000. | |
| Forming Machine: | Roll Forming with 6-8 motors, 32-40 rolls, |
| Filling Rate of Forming Machine:15-20%. | |
| Filling Rate of Forming Machine:15-20%. | 8-16. |
| Molding Speed: | Vmax＝100m/min. |
| Large Diameter Wire Drawing Speed: | Vmax＝300m/min. |
| Fine Diameter Drawing: | Vmax=1000m/min |
| Production Capacity: | 2,000-3,000 tons/year (3 shifts) |
| Compressor Capacity: | 3 m³ |
| Workshop Area: | 600 m² |
| Installed Power Capacity | 100 kWa |
FCW PROCESS EQUIPMENTS :
Wire Forming Production Line:
WIRE FORMING MACHINE : Ø Used for welding wire forming, filling powder, rolling minus diameter, Ø Speed can be conveniently set up and adjust. Ø Powder evenness ≤±0.5％. Ø Servo Motor Feeding Mechanism |
TECHNICAL PARAMETERS v Maximum Speed: 100M/min v Center Height: 950 mm v Un-Coiler v Damping setting off device with emergency brake v Frequency Conversion Motor: 5.5KW 1 Set v Tension Adjustment v Forming Machine v Access Speed: 10-80M/min v Frequency Conversion Motor: 1.5 kW 5 Sets |
6 HEAD STRAIGHT-LINE WIRE DRAWING : Ø Wire Tension Control Mechanism Ø Wire Drawing Machine Ø Winder Ø Electric Control Cabinet |
TECHNICAL PARAMETERS v Drawing Drum Diameter: 400mm v Maximum Speed: 150M/min v Frequency Conversion Motor: 7.5 kW 7 Sets v Wire Re-Coiler v Emergency Brake v Maximum Speed：250M/min v Reel：GZ-740×450 v Alarm Device for Lack of Powder v Broken Wire Stop Device v Touch Screen v PLC Bus Control System v Sensors v DELTA Frequency Converter |
10 HEAD WIRE DRAWING MACHINE : Ø Un-Coiler Ø Wire Tension Control Mechanism Ø Wire Drawing Machine Ø Tension Ø Frame Winder Ø Electric Control Cabinet |
TECHNICAL PARAMETERS v Setting-Off Machine v Damping Setting Off Device With Emergency Brake v Ten Head Straight-Line Wire Drawing Machine v Drawing Drum Diameter: 400mm v Frequency Conversion Motor: 7.5 kW 10 Sets v Maximum speed: 600 M/min v Tension Stand v Wire Re-Coiler v Maximum Speed: 600 M/min v Frequency Converter Motor: 7.5 kW 1 Set v Reel：GZ-7400×450 v Touch Screen, PLC Bus Control System, v Sensors, DELTA Frequency Converter |
Equipment function:
It is mainly used for winding the diameter specification of Φ0.8~2mm, and winding it into a disc-shaped package. Can be wound solid core, flux cored wire, etc. The equipment consists of 630 paying off machine, tensioner, host machine and electrical control cabinet.
- The host adopts frequency conversion speed regulation, servo control cable laying mechanism, and the cable laying is accurate.
- Tensioner adopts cylinder damping and analog displacement detection system to detect tension change and ensure constant tension
- The paying off machine adopts active paying off, with constant tension, to ensure the high-speed and stable automatic layer winding of the unit
- The electrical system is controlled by Delta PLC, and the touch screen is used to set and display parameters. The servo controller controls the cable arrangement, and the frequency converter controls the speed.
Technical Parameter :
- Wire reel size ：Φ 52mm x Φ 270mm x 90mm
- Wire specification）：Φ8mm ~ Φ2mm
- Dimension of I-shaped wheel ：Φ 630mm x 430mm
- Maximum speed of layer winder ：20M/S
- Take-up motor ：YVP112M – 5/4
- Paying off motor ：YVP180M – 18.5/4
- PLC : DVPEH32000T3
- HMI ：DOP107CV
- Servo motor driver ：ASDA-B3-0721
- Take up frequency converter ：VFD055C43A
- Paying off frequency converter ：VFD220C43A
- The paying off motor adopts AC variable frequency
- Setting out has the function of rewinding
- The dancer uses spring pre compression to generate tension and control the tension of welding wire in layer
- It is equipped with a wire straightening mechanism, which is convenient for wire straightening and adjustment of spring back and warpage, and can ensure the requirements of wire feeding performance.
- Variable frequency motor for winding up : 5.5 kW AC
- The step motor and controller are used for layer winding and wiring, with accurate and reliable
- Compressed air: air source 0.5MPa ~ 0.6MPa. Each time the braking action of the whole unit is completed, about 0.55m3 is
- Wire specification：Φ8mm、Φ1.0mm、Φ1.2mm、Φ1.6mm。
- Weight of welding wire reel：15-20Kg。
- Maximum speed of layer winder：22m/s。
Low Temperature Drying Oven
Powder Mixer
STRIP REWINDING MACHINE
STRIP WELDING MACHINE
POINTING MACHINE
